LTX Splicer

LTX Splicer

A medium-high speed splicer ideal for paper, cardboard and other rigid materials

LTX splicer

The Model LTX is a medium-high-speed, high-performance splicer that MTorres offers with various configurations, depending on the required splicing speed, and can reach up to 600 m/min (1970 fpm). It is ideal for paper, cardboard and other rigid materials such as laminated papers used in printing, extrusion, lamination processes, etc. The LTX model in its standard configuration is designed to work with floor pick-up type unwinders.

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Unwinder LTX-H Auto

Splicing unit to ‘testa’
The Head Splice unit is integrated in a carriage that moves horizontally from the splicing position to the preparation positions. Thanks to the vacuum system in the preparation bars and their ergonomic position, the operator can prepare the new reel in a simple and fast way.

 

The reliability of splicing with our splicers is close to 100%.

Multiple hopper
Depending on the required splicing speed, you can incorporate a double, triple or quadruple hopper to be able to feed material (paper) to the line during the splicing process, without the need to reduce the working speed All the rollers are made of aluminum with the necessary surface treatment depending on the case The hopper is controlled by a floating system activated by a clutch The desired output tension is selected by electronic torque adjustment in the clutch.

Tension control

The second function of the hopper is to work as a rocker during the unwinding process to maintain constant band tension, absorbing possible tension peaks that may arise. A tension group controlled by an AC motor with a frequency variator helps to control the band tension. A deviation of the hopper from its zero set point affects the speed of the tension group to recover the position without changing the tension. During the splicing cycle, the unit accelerates the new reel, maintaining constant band tension at the splicer outlet.

LTX Settings improvement area
R.O.C. 1) Automatic splicing to minimize waste Raw material savings
External group (included in rack) Unwinder band tension isolation - process Process quality
Aligner Band Alignment Process quality
Special rollers adaptation to demanding bands Process quality / coverage range
Autocut in preparation Auto-cut splice preparation, without the need for the operator to cut the paper Ergonomics - safety
Motor unwinding Unwind control Process quality / maintainability / energy saving
Auto load/unload reel handling Process efficiency - productivity / ergonomics
Lanes reel handling Process efficiency - productivity / ergonomics
Core finder reel handling Process efficiency - productivity/ ergonomics
Elevator - Peeler reel handling Process efficiency - productivity / ergonomics
Other cone diameters cones customization
Cone Adapters cones customization
"Factory Towers" Operational availability monitoring and improvement tool to improve productivity Process efficiency - productivity
Rockwell Platform control customization
USA Regulations Regulations customization
MT unwind tests Tests Optimization
Other non-CE language Documentation customization
Imperial unit of measure Documentation customization
Recommended Spares Pack Spare parts Process maintainability / efficiency

1) for substrates from 120/130 gsm.

The splicing is done when the paper band completely detaches from the mandrel

The band must be attached to the mandrel in its entire width, it cannot be partially detached from it

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You will find all the technical information specified in the product sheet.

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