CTS Splicer
High performance and reliability with very low maintenance.
Dual Splicing unit
Unit with double preparation and splice station, and horizontal movement to move to the different splice preparation positions. Versions for butt splicing (edge to edge) and overlapped splicing (without tail) are available.
Vacuum splice preparation
Vacuum systems for rapid splice preparation, with different settings depending on the paper’s basis weight.
Splice photocells
Allow emergency splices to be made at the end of the reel, initiating the splicing cycle automatically in the event of a web break or the end of paper.
Web tension adjustment
Dancer roll activated by two pneumatic cylinders and electronic position control, is used on the Model CTS-E.
Flywheel
Based on classical mechanical principles, it improves reliability in splicing with low grammage paper and is essential for splicing with photocells at the end of the reel.
Control Panel
The operation panel with centralized controls facilitates the execution and control of operations. The touch screen is the optional help element that allows full control of the screen and is installed as standard on the CTS-E model. Through a password you can access parameters that facilitate machine maintenance. All splicer models have side controls for coil preparation.
Electricity cupboard
Depending on the type of machine, these can be controlled by relays, in the most basic versions or by different PLC models, with which complex calculation functions are carried out for correct brake control. In the highest versions of the series it is possible to have communication via modem for supervision of the machine by our technicians without the need to travel.
| CTS-E Settings | Improvement Area | |
|---|---|---|
| External Pull and Brake | Unwinder web tension isolation - process | Process quality |
| Reel Alignment | Web Alignment | Process quality |
| Special rollers | Adaptation to demanding webs | Process quality / coverage range |
| Flywheel | Support system for warehouse exit in splice sequence | Process quality |
| Heating resistors | Splice preparation | Process quality |
| Butt Splice | Butt splice | Process quality |
| Automatic splicing (scrap reduction system) | By meters / Diameter – remainder < 5 m + HMI | Scrap reduction / savings / process efficiency |
| Siemens HMI | Ergonomics | |
| Motor unwinding | Unwind Control | Process quality / maintainability / energy saving |
| Auto load / unload | Reel handling | Process efficiency - productivity / ergonomics |
| Conveyors | Reel handling | Process efficiency - productivity / ergonomics |
| Core finder | Reel handling | Process efficiency - productivity / ergonomics |
| Lifting - Peeling | Reel handling | Process efficiency - productivity / ergonomics |
| Other core diameters | Cores | Customization |
| Core Adapters | Cores | Customization |
| Rockwell Platform | Control | Customization |
| UL Regulations | Regulations | Customization |
| MT unwind tests | Tests | Optimization |
| Other non-CE language | Documentation | Customization |
| Imperial unit of measure | Documentation | Customization |
| Recommended Spares Package | Spare parts | Process maintainability / efficiency |
Rails
Flywheel
Head Splice Unit
Head Splice Unit
Corefinder